d Tom Builds Stuff: June 2013

How To Build Frameless Base Cabinets

Frameless European style base cabinets built from plywood with clean edges and pocket hole joinery
⏱ Time 4–6 Hours
Difficulty Intermediate
💰 Cost ~$80 / cabinet
Key Tool Kreg Pocket Hole Jig
Quick Summary — Frameless Base Cabinet Carcass
  • European frameless cabinets are simpler to build and give you more usable interior space than face frame cabinets
  • One 4’ x 8’ sheet of 3/4" plywood builds a standard 30" wide cabinet carcass
  • Calculate your dimensions before you cut — the formula section covers every component
  • Full 3/4" back, two front stretchers, and a sub toe kick give the carcass its strength
  • Complete build in 9 steps: plan dimensions, make your cuts, edge band all pieces, then assemble — no complex joinery required
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Get the printable PDF version of this guide — all the formulas, cut diagrams, and assembly steps in one clean document you can print and take to the shop.

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When I first tried to learn how to build cabinets I had a hard time finding all the information I needed. There was a little bit here, a little bit there, but nowhere did I find it all in one place. This post is my attempt to fix that. It’s a long read but if you’re serious about building your own cabinets it’s well worth the time. To build matching wall cabinets, see my post on How To Build Frameless Wall Cabinets.

Frameless cabinets are easy and affordable to build. They also provide more usable storage space than face frame cabinets. The design I find easiest to build and install is made of 3/4" plywood throughout — including a full back — with two four-inch stretchers at the top. Up to a 30" wide standard base cabinet carcass can be built out of a single sheet of 4’ x 8’ plywood.

Frameless base cabinet carcass assembly showing stretchers and 3/4 inch plywood back

The cabinet carcass is the main structural box — sides, bottom, back, stretchers. No doors, drawer fronts, or drawer boxes yet. The carcass can be configured for doors, drawers, open shelving, or any combination. We’re focusing on the standard configuration shown above. One book worth mentioning: Build Your Own Kitchen Cabinets by Danny Proulx. I haven’t read it myself but it comes up often in cabinet-building circles.

Standard Cabinet Dimensions

Before you start cutting anything, know what size you’re building. These are the standard dimensions for common applications.

Application Cabinet Height Cabinet Depth Counter Overhang
Kitchen Base 34-1/2" (for 36" countertop) 24" 1" to 1-1/2"
Bathroom Vanity 33" to 36" 21" 1"
Desk / Office 28-1/2" (for 30" surface) 20"–24" 1"–2"
Toe Kick (standard) 4-1/2" tall 3" deep N/A

What You’ll Need

Disclosure: I may earn a commission on affiliate links below, at no extra cost to you.

Materials

3/4" hardwood veneered plywood — 1 sheet per 30" cabinet
Pocket hole screws — 1-1/4" coarse thread for 3/4" stock
Wood glue (Titebond II or III)
Iron-on edge banding — veneer to match your plywood
5mm shelf pins (bag of 20)

Tools

Table saw or circular saw + guide
Read
Kreg Pocket Hole Jig
Read
Kreg Shelf Pin Drilling Jig
Buy
Drill, combination square, tape measure

Supplies

  • Sandpaper (120 / 180)
  • Bar clamps or pipe clamps (4 minimum)
  • Corner clamps (helpful if building solo)
  • Digital caliper — plywood is often thinner than marked
  • Pencil and straightedge
  • Combination square
On Plywood Grade3/4" hardwood veneered plywood is the right call here. You’re already saving a significant amount over semi-custom cabinets — most of which are built from 5/8" particle board — so the upgrade to proper plywood is worth it. Use A1 grade for stained or natural finishes; lower grades are fine if you’re painting or building shop storage. If you use MDF, glue every joint in addition to pocket screws.

Cabinet Base Options

There are four ways to handle the base of a frameless cabinet. Your choice affects how you build the carcass, how you level during installation, and how you apply the finished toe kick.

Four cabinet base options: Standard, No Toe Kick, Adjustable Legs, and Separate Platform

Standard Base

The sides and back extend to the floor. The front is notched 3" deep and 4-1/2" tall for the toe kick. A sub toe kick runs between the sides inside the notch for support and to give you a nailing surface for the finished kick board. Each cabinet needs to be shimmed individually during installation. This is what most semi-custom cabinets look like.

Standard Base — No Toe Kick

Same as above but without the notch. Use this for built-in desks, library cabinets, or anywhere a toe kick doesn’t make sense. A decorative board the same thickness as your doors covers the base of all cabinets after installation for a clean continuous look.

Adjustable Cabinet Legs

Blum leg levelers and Blum kick plate clips make installation easy on uneven floors. Height adjustments are simple during and after installation. The kick board clips onto the legs after everything is leveled. Good for damp environments (basement slab, garage) since the wood stays off the floor. Adds a small per-cabinet cost but the Blum hardware is worth it.

Separate Base Platform

A 2x4 frame with a 3/4" plywood top gives you a 4-1/4" platform (3-1/2" + 3/4"). Level the platform once, then set all your cabinets on it. No individual shimming per cabinet. The carcasses themselves are simpler to build — no toe kick notch to cut. This is my recommendation for most kitchen and bathroom builds.

Tom’s RecommendationFor most kitchen builds, go with the separate base platform. You shim one platform instead of six or eight individual cabinets, and your carcasses are simpler to build because you skip the toe kick notch entirely. The platform costs a few 2x4s and one sheet of plywood. On a big kitchen that’s a lot less hassle than adjustable legs on every cabinet.

Cabinet Back Options

Three cabinet back options: Full 3/4 inch plywood, nailers only, and 1/4 inch plywood with nailers

Full 3/4" Back

The strongest option and the one used in this guide. Full 3/4" plywood throughout means one material, consistent joinery, and a cabinet that can handle heavy stone countertops and the appliances that go on top of them. Plan your cut sheet well and the cost difference over a nailer back is minimal.

Nailer Back

Two 3/4" nailer strips at the top and bottom of the back instead of a full panel. Saves material, works fine for shop or garage cabinets where you don’t need an enclosed back. You still have something solid to screw into the wall.

1/4" Back with Nailers

Nailer strips plus a 1/4" plywood panel stapled over them. Lighter and cheaper than a full back, gives you the enclosed look. Common in manufactured cabinets. The 1/4" panel can bow over time — not a structural issue but worth knowing.

Step 1: Calculate Your Dimensions

This is the part most people want to skip. Don’t. Getting the math right before you touch a saw means every cabinet in a run fits together without shimming and gap-filling. The formulas below work for any size cabinet, not just the 30" example we’re using here.

Measure Your Actual Plywood ThicknessPlywood is almost never the thickness marked on the sheet. “3/4"” plywood commonly measures 23/32" or even 11/16". Use a digital caliper to get your actual thickness, then use that number in every formula below. Using the nominal size can throw your dimensions off by 1/8" across a cabinet, which compounds across a run.

A note on edge banding: most iron-on edge banding is under 1/32" thick. I don’t factor it into my dimensions as long as it’s applied consistently before assembly. Wood moves. No cut is perfect. Consistency matters more than chasing fractions of a millimeter.

Cabinet Height

Determined by your application. Standard kitchen work surface height is 36". With a 1-1/2" thick countertop, your cabinet needs to be 34-1/2" tall.

Cabinet Height Cabinet Height = Desired Surface Height − Countertop Thickness Example: 36" − 1-1/2" = 34-1/2"

Cabinet Depth

Standard kitchen depth is 24" including the door (23-1/4" carcass + 3/4" door). Bathroom vanity standard is 21". Check your appliance specs before committing — slide-in ranges and dishwashers sometimes have depth requirements that affect your design.

Cabinet Width

This is your call based on your layout. Our example uses 30" — the widest you can get from a single 4’ x 8’ sheet.

Component Dimensions

Our example: 30" W × 34-1/2" H × 24" D, 3/4" plywood throughout, standard base, full back. Grain direction follows the height on all pieces.

Cabinet Sides (cut 2) Side Height = Cabinet Height − External Base Height Side Width = Cabinet Depth − Door Thickness Example: 34-1/2" − 0 = 34-1/2"  |  24" − 3/4" = 23-1/4"
Cabinet Bottom (cut 1) Bottom Height = Cabinet Width − (2 × Side Thickness) Bottom Width = Cabinet Depth − Back Thickness − Door Thickness Example: 30" − 1-1/2" = 28-1/2"  |  24" − 3/4" − 3/4" = 22-1/2"
Cabinet Back (cut 1) Back Height = Bottom Height (same as above) Back Width = Side Height − Stretcher Thickness Example: 28-1/2"  |  34-1/2" − 3/4" = 33-3/4"
Shelf (cut 1, if using) Shelf Height = Bottom Height Shelf Width = Bottom Width − 1/2" Example: 28-1/2"  |  22-1/2" − 1/2" = 22"
The 1/2" reduction keeps the shelf clear of the doors with room for seasonal wood movement
Stretchers (cut 3) and Sub Toe Kick (cut 1) All share the same height as the Cabinet Back Height (28-1/2") Stretcher width: 3"–4"  |  Sub Toe Kick width: matches toe kick notch height (4-1/2") Example: 3 stretchers at 4" × 28-1/2"  |  1 sub toe kick at 4-1/2" × 28-1/2"

Cut List — 30" Standard Base Cabinet

This cut list is for the 30" W × 34-1/2" H × 24" D example. All pieces are 3/4" plywood. Use the formulas above to adjust for your dimensions.

Part Qty Height Width Notes
Side 2 34-1/2" 23-1/4" Edge band front edge before assembly
Bottom 1 28-1/2" 22-1/2" Edge band front edge before assembly
Back 1 28-1/2" 33-3/4" No edge banding needed
Shelf 1 28-1/2" 22" Edge band front edge; pins installed after assembly
Stretcher 3 4" 28-1/2" Edge band front edge on the 2 front stretchers
Sub Toe Kick 1 4-1/2" 28-1/2" No edge banding needed
Total Parts 9 All from one 4’ × 8’ sheet of 3/4" plywood
Cut plan for a 30 inch wide frameless base cabinet from a single sheet of plywood

Step 2: Attach Side to Back

Apply edge banding to the front edge of both cabinet sides. Then drill pocket holes around the top and sides of the Cabinet Back and attach it to one side as shown. The bottom of the Back is flush with the bottom of the Side. Leave a 3/4" gap at the top — that’s where the rear stretcher will sit.

Attaching cabinet back to side with pocket hole screws, flush at bottom with 3/4 inch gap at top

Step 3: Attach the Bottom

Apply edge banding to the front edge of the Bottom, then drill pocket screw holes and attach it to the Side and Back assembly. The bottom of the Bottom piece sits flush with the toe kick notch. Use your square at every corner — a box that’s out of square at this stage stays out of square.

Attaching cabinet bottom to side and back assembly, flush with toe kick notch
Check Square at Every StepClamp everything before driving any screws. Measure diagonally corner to corner in both directions — if those two measurements match, the box is square. If they don’t, rack the assembly slightly before the glue sets. Checking at each step is much easier than trying to fix a twisted box at the end.

Step 4: Attach the Other Side

Attach the second Side using the pocket holes already drilled in the Back and Bottom. No new drilling needed — that’s the beauty of drilling the pocket holes in the Back and Bottom pieces rather than the Sides.

Attaching the second side using existing pocket holes in the back and bottom pieces

Step 5: Attach the Stretchers

Apply edge banding to the front edge of the two front stretchers. Drill pocket holes and attach all three stretchers with the pocket holes facing up to minimize their visibility. The rear stretcher sits flush at the back, the two front stretchers go at the top front of the cabinet.

Front and rear stretchers attached to cabinet sides with pocket screws, holes facing up

In this example the cabinet will have one full-width drawer across the top and two doors below. Spacing the second front stretcher depends on your desired drawer height. Standard top drawer height is 6". With overlay hardware, leave a 1/4" gap at the top to clear the countertop — so the second stretcher sits 6-1/4" down from the top of the cabinet.

Step 6: Install the Sub Toe Kick

The Sub Toe Kick supports the cabinet bottom, stiffens the whole carcass, and gives you a nailing surface for the finished kick board after installation. Drill pocket holes and attach it between the Sides at the front of the toe kick notch.

Sub toe kick installed between cabinet sides with pocket screws

Step 7: Drill Shelf Pin Holes and Install Shelf

Use the Kreg Shelf Pin Jig to drill holes in the front and back of each Side. Position them 37mm from the front edge — use the short side of the jig without the fence. For the rear holes, flip the jig around. Leave at least 3"–4" clearance at top and bottom for door hinge hardware.

Shelf pin holes drilled in cabinet sides using Kreg shelf pin jig, 37mm from front edge

Edge band the front of the Shelf, insert shelf pins at the height you want, and drop the shelf in. The cabinet is done.

What to Build Next

With your base carcasses built you need matching uppers — see How to Build Frameless Wall Cabinets. For the drawers, head to How to Build Drawer Boxes.


Frequently Asked Questions

What thickness plywood should I use for frameless base cabinets?

3/4" hardwood veneered plywood throughout. Some manufacturers build with 5/8" to cut costs, but if you’re building your own cabinets you might as well do it right. You’re already saving a lot over semi-custom, so the 3/4" is worth it. It also makes pocket hole joinery stronger and more predictable.

What is the standard height for a base cabinet?

34-1/2" for the carcass if you’re targeting a standard 36" kitchen work surface height with a 1-1/2" thick countertop. Bathroom vanities run 33" to 36" depending on preference — I’ve built them at 35" for taller people and it makes a noticeable difference in daily comfort.

What is the standard depth for a base cabinet?

24" for kitchen base cabinets (23-1/4" carcass + 3/4" door), 21" for bathroom vanities. Check your appliance specs before you commit — slide-in ranges and dishwashers sometimes have specific depth requirements.

Frameless vs face frame cabinets: which should I build?

Frameless for most DIY builds. More usable interior space, simpler construction (no face frame to build and attach), and a cleaner contemporary look. Face frame cabinets have a more traditional appearance if that’s what you’re going for, but frameless is faster and easier to build in my experience.

What base option do you recommend?

For most builds, the separate base platform. You level one simple 2x4 frame with a plywood top, then all your cabinets sit on it square and level without individual shimming. The platform costs a few 2x4s and a piece of plywood. On a large kitchen build the time savings over shimming six or eight individual cabinets is significant. It also simplifies the carcass — no toe kick notch to cut into the sides.

If the floor is concrete or damp, adjustable Blum leg levelers are worth the per-cabinet cost. The hardware is solid and keeps the wood off the floor.

Do frameless cabinets need a back?

For kitchen and bathroom cabinets I always use a full 3/4" back. The strength is worth it, especially under heavy stone countertops. For garage or shop cabinets that will be screwed to the wall anyway, nailer strips are fine. The 1/4" back with nailers is a reasonable middle ground when you want the enclosed look without the material cost.

How do I keep the cabinet square during assembly?

Clamp before you drive any screws. Use bar clamps or pipe clamps to hold pieces together, and corner clamps if you’re working alone. Once clamped, check each corner with a combination square, then measure diagonally corner to corner in both directions. Equal diagonals = square box. If they’re off, rack the assembly gently before the glue sets. Check at each step as you go rather than waiting until the end.

Can I build a base cabinet without a table saw?

Yes. A circular saw with a straight-edge guide gives you accurate rip cuts in plywood. It takes a bit more setup time per cut than a table saw, but the results are just as good if you’re careful with your layout.

How many cabinets can I get out of one sheet of plywood?

A 30" wide cabinet fits from a single 4’ x 8’ sheet — that’s what the cut plan diagram above shows. Narrower cabinets give you more flexibility. Always lay out your cut plan on paper before you touch the saw. Saving one sheet on a kitchen build is typically $60–$80, so the 20 minutes of planning pays off.

Continue Reading

How To Build Frameless Wall Cabinets

Building frameless European-style wall cabinets from 3/4 inch plywood for a kitchen renovation
⏱ Time 3–4 Hours
Difficulty Beginner
💰 Cost ~$60 / cabinet
Key Tool Kreg Pocket Hole Jig
Quick Summary — Frameless Wall Cabinets
  • European frameless uppers are simpler to build than face frame cabinets and give you more usable interior space
  • All component dimensions follow simple formulas — sides, top/bottom, back, shelves, and doors are all covered
  • Standard depth is 12" over a counter (11" interior) — enough for most dinner plates
  • Pocket hole joinery means no clamps needed — the screws hold everything while the glue dries
  • Build base cabinets first? See my frameless base cabinet guide and drawer box guide
Support the Shop

Get the printable PDF version of this guide — all the formulas and dimensions in one clean document you can print and take to the shop.

Get the PDF Guide
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European frameless wall cabinets have a very clean, contemporary look — but frameless cabinets are versatile. By using nicer doors and adding crown molding and light rail trim you can achieve a more traditional look. You can save a lot of money building your own. While it isn’t very difficult, accurate cuts and square assembly are critical. Before committing to a full kitchen, build one small cabinet first to make sure you’re happy with your results.

Frameless European wall cabinets with crown molding and light rail trim giving a traditional kitchen appearance
The same frameless construction dressed up with crown molding and light rail trim. The contemporary lines of frameless cabinets work with a wide range of door styles and trim profiles.

Math At-A-Glance: Key Deductions for Frameless Wall Cabinets

Every component dimension follows a simple formula. This table gives you the full picture before you start cutting. All examples assume 3/4" plywood and a 12-1/2" deep × 18" wide × 30" tall cabinet.

Component Subtract this Why Example (3/4" ply)
Side width 3/4" (door thickness) Overlay door sits in front 12-1/2" − 3/4" = 11-3/4"
Top/bottom length 1-1/2" (both sides) Fits between side panels 18" − 1-1/2" = 16-1/2"
Top/bottom width 3/4" (door thickness) Same depth as sides 12-1/2" − 3/4" = 11-3/4"
Back height 1-1/2" (top + bottom) Fits between top and bottom 30" − 1-1/2" = 28-1/2"
Back width 1-1/2" (both sides) Fits between side panels 18" − 1-1/2" = 16-1/2"
Shelf width 1-3/4" (door + back + 1/4" gap) Clears door and back, allows expansion 12-1/2" − 1-3/4" = 10-3/4"
Single door height 1/8" total 1/16" clearance per side 30" − 1/8" = 29-7/8"
Single door width 1/8" total 1/16" clearance per side 18" − 1/8" = 17-7/8"
Each double door width 1/4" total, divide by 2 1/8" between doors, 1/16" per side (36" − 1/4") / 2 = 17-7/8"

Quick Reference: Standard Wall Cabinet Dimensions

Spec Standard Notes
Depth (over counter) 12" 11" interior, fits most dinner plates
Height 30" or 42" 30" standard, 42" goes to ceiling
Max Width 42" Narrower is more stable and rigid
Door gap 1/16" min per side 1/8" per side recommended
Hinge bore center 3-3/16" from door edge Top and bottom hinges

What You’ll Need

What You’ll Need

Disclosure: I may earn a commission on affiliate links below, at no extra cost to you.

Materials

3/4" hardwood veneered plywood — for all carcass parts
Iron-on edge banding — veneer to match your plywood
Pocket hole screws — 1-1/4" coarse thread for 3/4" stock
Wood glue (Titebond II or III)
5mm shelf pins (bag of 20)
Concealed 35mm cup hinges — 1/2" overlay (2 per door)

Tools

Table saw or circular saw + guide
Read
Kreg Pocket Hole Jig
Read
Kreg Shelf Pin Drilling Jig
Buy
Concealed Hinge Jig (35mm)
Buy
Drill, combination square, tape measure

Supplies

  • Sandpaper (120 / 180 grit)
  • Bar clamps or corner clamps
  • Digital caliper — verify actual plywood thickness
  • Primer + paint, or stain + topcoat

Choosing Your Material

Diagram identifying the six plywood pieces in a frameless wall cabinet: two sides, top, bottom, back, and door
The 6 pieces: 2 sides, top, bottom, back, and door — all from 3/4" plywood.

Unlike my other posts there is no single cut list here, because these are general instructions and your cabinet dimensions will vary. Instead I’ll give you the formulas to calculate every component to your own specifications.

For the carcass, 3/4" plywood throughout is the recommendation. It’s the simplest approach and produces the strongest result. Some builders use 1/4" backs with nailer strips, or 1/2" sides, mainly to save material cost. If you’re building just a few cabinets the simplification of using one thickness throughout is worth more than the material savings.

Plywood is better than MDF, which is better than particle board. For kitchen or bathroom cabinets use A1 or A2 grade hardwood veneered plywood for exposed ends and doors. Lower appearance grades work fine for the interior carcass if you’re painting. For shop or garage cabinets, shop-grade or even CDX plywood will do.

For doors, the simplest option is slab doors cut from the same plywood as the carcass. That’s what this guide covers. If you want raised panel or shaker doors, a number of companies make custom doors to size at reasonable cost — worth considering if the style matters more than the budget.

Step 1: Calculate Cabinet Component Dimensions

In our tutorial we’ll build a cabinet that is 18" W × 30" H × 12-1/2" D, made from 3/4" plywood throughout. This gives us an 11" interior depth — enough for most dinner plates. Standard upper cabinet depth is 12" including the door. If you have larger plates or want extra room, build deeper. For consistency, “height” always refers to the direction of the grain.

Measure Your Actual Plywood ThicknessPlywood is almost never the thickness marked on the sheet. “3/4"” often measures 23/32" or even 11/16". Use a digital caliper to get your actual thickness, then use that number in every formula. A 1/32" error compounds across every joint.

Cabinet Side Dimensions

Diagram showing cabinet side panel width calculation: cabinet depth minus door thickness equals side width
Side width = cabinet depth minus door thickness.

You need 2 side pieces. The height of each side equals the cabinet height. Because we’re using overlay doors the width of the side is the cabinet depth minus the thickness of the door.

Cabinet Side Panel Side Height = Cabinet Height Side Width = Cabinet Depth − Door Thickness Example: 30"  |  12-1/2" − 3/4" = 11-3/4"
Cut 2 pieces at 11-3/4" × 30". For inset doors the side width equals the full cabinet depth — no subtraction needed.

Cabinet Top and Bottom Dimensions

Diagram showing cabinet top and bottom panel length calculation: cabinet width minus two side thicknesses
Top/bottom length = cabinet width minus both side thicknesses.

The top and bottom pieces are identical in size. The length fits between the two sides; the width matches the depth of the sides.

Cabinet Top & Bottom Panel Top/Bottom Length = Cabinet Width − (2 × Side Thickness) Top/Bottom Width = Cabinet Depth − Door Thickness Example: 18" − 1-1/2" = 16-1/2"  |  12-1/2" − 3/4" = 11-3/4"
Cut 2 pieces at 16-1/2" × 11-3/4".

Cabinet Back Dimensions

Diagram showing cabinet back panel fitting inside both side panels and between top and bottom panels
Back fits inside all four surrounding pieces.

The back fits inside both side panels and between the top and bottom. Subtract both side thicknesses from the width and both the top and bottom thicknesses from the height.

Cabinet Back Panel Back Height = Cabinet Height − Top Thickness − Bottom Thickness Back Width = Cabinet Width − (2 × Side Thickness) Example: 30" − 3/4" − 3/4" = 28-1/2"  |  18" − 1-1/2" = 16-1/2"
Cut 1 piece at 28-1/2" × 16-1/2".

Adjustable Shelf Dimensions

Shelves rest on 5mm shelf pins inserted into holes drilled inside the cabinet sides. The shelf spans the interior width and stops short of the door and back to allow for clearance and wood movement.

Adjustable Shelf Shelf Length = Cabinet Width − (2 × Side Thickness) Shelf Width = Cabinet Depth − Door Thickness − Back Thickness − 1/4" Example: 18" − 1-1/2" = 16-1/2"  |  12-1/2" − 3/4" − 3/4" − 1/4" = 10-3/4"

Cabinet Door Dimensions

Our cabinet uses a single full-overlay door — it sits in front of the cabinet and covers almost all of it. It needs a small gap around the perimeter so it doesn’t bind against adjacent doors or walls. The minimum clearance with most hinges is 1/16" per side, so we subtract 1/8" from each dimension.

Full-overlay cabinet door sizing: subtract 1/8 inch total from cabinet height and width giving 1/16 inch clearance per side
Full-overlay door: 1/16" clearance per side gives a 1/8" total gap around the perimeter and 1/8" spacing between adjacent doors.
Single Full-Overlay Door Door Height = Cabinet Height − 1/8" Door Width = Cabinet Width − 1/8" Example: 30" − 1/8" = 29-7/8"  |  18" − 1/8" = 17-7/8"
Double Full-Overlay Doors Door Height = Cabinet Height − 1/8" Each Door Width = (Cabinet Width − 1/4") ÷ 2
1/8" gap between the two doors, 1/16" clearance at each side. Example on a 36" cabinet: (36" − 1/4") / 2 = 17-7/8" each.

Step 2: Assemble Sides, Top and Bottom

Apply edge banding to the front edge of each of the four perimeter pieces before assembly — it’s much easier to do before the box is together. Then drill pocket holes in the top and bottom pieces as shown.

Dry Fit First — AlwaysAssemble the box without glue first. Measure diagonally corner to corner in both directions — equal diagonals mean the box is square. If it’s not, loosen the screws, rack the assembly until it is, then disassemble, apply glue, and reassemble. Far easier to fix before the glue sets.

Start by attaching the top to one side. Pocket holes face the outside of the cabinet.

Driving pocket screws to attach the cabinet top panel to the first side, with pocket holes facing the outside of the cabinet
Attach the top to the first side. Pocket holes face outward so they’re hidden inside the cabinet when assembled.

Attach the bottom to the same side, again with pocket holes facing outward.

Attaching the cabinet bottom to the same side panel with pocket screws facing outward, completing the U-shape before adding the second side
Attach the bottom to the same side. Both pocket screw faces are now on the outside — they’ll be hidden once the second side is on.

Close the box by screwing the second side into place. Check all four corners for square before the glue sets.

Attaching the second side panel to close the cabinet box, with a combination square checking the corners for 90 degrees
Close the box with the second side. Measure diagonally corner to corner in both directions — equal measurements confirm the box is square.

Step 3: Attach the Cabinet Back

Driving pocket screws around the full perimeter of the cabinet back panel to lock the assembled box square
Pocket screws around the perimeter of the back lock the box square while the glue dries.

Before attaching the back, dry-fit it to confirm it’s square and fits inside the opening. If it’s off, trim it now — the back will lock whatever shape the box is in when it goes on. Once confirmed, disassemble, apply glue to all joints, reassemble, then drill pocket holes around the perimeter of the back and attach it.

One of the real advantages of pocket hole joinery is that the screws act like clamps — they hold everything tight while the glue dries without needing a wall of bar clamps.

Step 4: Drill Shelf Pin Holes

Remove the fences from your Kreg Shelf Pin Jig and place it at the bottom of the cabinet with the short side flush with the front face. This positions holes 37mm from the front edge. Use the 2nd and 3rd holes from the bottom to drill pilot holes for the lower hinge mounting plate.

Kreg shelf pin jig short side flush with cabinet front face at bottom, positioning shelf pin holes 37mm from the front edge
Start at the bottom: short side of jig flush with the front face. Holes land 37mm from the front edge. Positions 2 and 3 from the bottom double as lower hinge plate pilot holes.

Slide the jig to the top of the cabinet, keeping it flush with the front. Use positions 2 and 3 from the top for the upper hinge plate pilot holes.

Shelf pin jig at the top of the cabinet drilling upper hinge mounting plate pilot holes in positions 2 and 3 from the top edge
Slide to the top and drill upper hinge plate pilot holes in positions 2 and 3 from the top edge.

Now insert the indexing pin in the bottom hole of the jig, drop it into the first shelf pin hole drilled previously, and continue up the cabinet drilling the remaining front shelf pin holes. Stop before you reach the top hinge pilot holes.

Indexing pin inserted into previous shelf pin hole to self-register the Kreg jig and continue drilling evenly spaced holes up the cabinet side
The indexing pin self-registers the jig for perfectly even spacing. Work your way up and stop before the top hinge pilot holes.

Flip the jig so the short end faces the back of the cabinet. Start from the bottom corner and use the indexing pin to drill the back row of shelf pin holes up the side. No hinge pilot holes needed in the back row. Repeat the entire process on the other side panel.

Kreg shelf pin jig flipped with short end toward back face of cabinet, drilling back row of shelf pin holes from the bottom corner up
Flip the jig for the back row — short end toward the back face. Start from the bottom corner and index up. Repeat on the other side.

Step 5: Mark and Drill Hinge Bore Locations

On the back (hinge) face of the door, mark two lines 3-3/16" in from the top and bottom edges. This is the centerline for the 35mm hinge bore cup.

Back face of plywood door with hinge bore centerlines marked 3-3/16 inches from the top and bottom edges for concealed hinge installation
Mark bore centerlines 3-3/16" from each end of the door. This aligns the cup hinge with the mounting plate pilot holes already drilled in the cabinet sides.

Use a concealed hinge jig to drill the 35mm bores at each centerline. Attach the hinges, hang the door, and adjust the three-way adjustment screws until the reveal is even all the way around the cabinet.

Insert shelf pins, drop in the shelf, and the cabinet is complete. Paint and prime, or stain and finish.

Finished DIY frameless European style wall cabinet built from 3/4 inch plywood with full-overlay door on concealed hinges and adjustable shelf
The finished cabinet. Door hung, shelf installed, ready to paint or stain. Build a run of these and you have a complete kitchen.
Complete the Build

Haven’t built the base cabinets yet? Start with my guide on How to Build Frameless Base Cabinets — it covers standard depths and base platform options that determine your wall cabinet positioning. Then see How to Build Drawer Boxes to fill those base cabinets out.


Frequently Asked Questions

How deep should wall cabinets be?

12" is the standard depth for upper cabinets over a counter — that gives you about 10-1/2" to 11" of interior space which fits most dinner plates. If you have larger plates or want extra room, build a bit deeper. Over a refrigerator or tall appliance you can go deeper since you have more support. I built mine at 12-1/2" for a full 11" interior and it’s been the right call.

How high should wall cabinets be hung?

The standard is 18" above the countertop. That gives enough clearance to work comfortably and enough room for small appliances to tuck underneath. If you’re going with 42" cabinets to reach the ceiling, work out your ceiling height and countertop height first so you know exactly where the cabinet tops need to land.

How wide can I make a frameless wall cabinet?

With 3/4" plywood, keep it to 42" maximum. The wider you go the more a shelf will sag under load over time. For cabinets over 36" wide, add a center support or use thicker shelf material. Narrower is more rigid — two 21" cabinets will outperform one 42" cabinet if the space allows it.

Overlay vs inset doors: which is easier to build for?

Overlay, full stop. With inset doors the opening has to be dead square and the door has to fit precisely or you’ll have visible gaps. With overlay the door covers the front of the cabinet so small imperfections in the carcass don’t show. For a first build, always go overlay.

Do I need clamps to build with pocket holes?

One of the real advantages of pocket hole joinery is that the screws hold everything tight while the glue dries — you don’t need a wall of bar clamps. A couple of corner clamps are useful when attaching the top or bottom to a side while working alone, but they’re not strictly required.

What concealed hinges should I use?

Any standard 35mm cup hinge for a 1/2" overlay application will work with this design. Blum makes excellent hinges with three-way adjustment that makes dialing in the door alignment straightforward. Cheap hinges work initially but the adjustment screws tend to strip over time. Spend a few extra dollars on quality hardware — you’ll be opening these hundreds of times a year.

Can I use a thinner back panel?

Yes. A 1/4" plywood back with 1/2" nailer strips top and bottom is a common way to save material and weight, especially on taller cabinets. It gives the enclosed look without using a full piece of 3/4". The trade-off is slightly less rigidity. For kitchen cabinets I use 3/4" throughout. For workshop or garage builds the thinner back is fine.

Do I need to finish the inside of the cabinet?

You don’t have to, but a coat or two of water-based polycrylic on the interior makes the cabinet easier to wipe down and keeps the plywood from absorbing moisture and cooking odors over time. It’s worth the hour of work, especially for kitchen cabinets where steam and grease are in the air.

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Better Box Fan Air Purifier

A better more efficient and odor eliminating homemade air purifier than just taping a 20x20x1 filter to a box fan. Sometimes you need to help clear the air in a dirty environment but don't want to use an expensive air purifier such as in a room after renovating and painting. Here's a cheap and easy way to build one.

Air purifiers can be expensive and you've probably seen articles recommending to just put a 20" x 20" x 1" furnace filter on a cheap 20" box fan and POOF! instant cleaner air for not a lot of money. It really does clean the air pretty cheap.

There's a problem with this though. These fans weren't designed to be run with a filter. The filter will restrict air flow which will put a higher strain on the motor causing it to use more electricity and in worse cases could be a fire hazard. The higher the MERV rating (cleaning efficiency) of the filter the more stress it will put on the fan.

Don't worry! You can still have your cheap air purifier as long as the filter area is increased to decrease the effect of air resistance. Instead of using one 20x20x1 filter we'll use two 20x25x1 filters which increases the filter surface area over 250%. It's a little more expensive because you're using two filters instead of one but the increased filter surface area also helps the filter last longer before it gets clogged up and we're saving on energy use compared to a single filter.

I can't take credit for the design, I found it via Marshall Hansen Design but I'm using different filters.

I recently remodeled my basement and there's a lot of dust (including drywall dust and sawdust) and fumes from paint, cleaners and other building materials. It's an underground basement and mold has to always be a conern too. Because part of the space will be my home theater in the future I plan to get a more expensive air purifier that's smaller and quieter such as this Fellowes Quiet Air Purifier AP-300PH with True HEPA Filter because it has great reviews, is reasonably priced and the replacement filters aren't that expensive or a Sharp Plasmacluster True HEPA Air Purifier or Blueair HepaSilent Air-Purification System if I find some extra Benjamins in the couch cushions. But I don't want to put that in the dusty environment right away because I'll have to replace the more expensive filters fairly quickly because the air is so bad. I also don't want to spend the money right now but I do want cleaner air now.

So I decided to get things going with a homemade air purifier that has filters that not only clean the air of particulates but also reduce VOCs and odors. Even after I purchase an air purifier I'll still have an air purifier I can use for other purposes like when I'm painting or cutting wood.

Also, don't forget to add more plants to your home. They're natures air purifiers. Not only do they convert carbon dioxide to oxygen but houseplants filter toxins and emit negative ions too!

What You'll Need

Materials

Tools

  • A pair of scissors or utility knife

Quick Info About Filters

The nice thing about this box fan filter setup is you can use any filters you want. If you are only concerned about large particles generated from something like cutting wood, you can use cheaper, lower MERV rated filters. If you're worried about finer particles from allergens such as mold, you can use a higher MERV rated filter. To understand more about what the MERV ratings mean have a look at Table 2 on this EPA article on residential air.

I chose to go with the Filtrete Home Odor Reduction Filters which are a new type of filter from Filtrete. They contain a lot of activated carbon to help filter out odors and VOCs.  They are rated MERV 11 and are equivalent to their 1000 MPR furnace filters. They should do a good job with even the fine drywall dust and the activated carbon will help a lot with odors. I bought a 4 pack for around $57 which gives me 2 sets of filters.

Filtrete Odor Reducing Air Filters
The filtering power of these Filtrete Odor Reducing filters isn't listed on Filtrete's website or on Amazon but I contacted them and found out that these filters have a MERV 11 rating and filter 90% of particles between 1-10 microns which makes them more efficient than the Filtrete Micro Allergen Reduction Filters I've been using in my air conditioning for the past few years. Plus Filtrete packs over 180 grams of activated carbon to help reduce odors.

After I go through both sets of carbon filters I'm probably going to switch to the Filtrete Elite Allergen Reduction Filter which does a much better job of filtering small particles. If odors are a problem I'll get some Cut-to-fit Carbon Prefilters and tape them over top of the Filtrete filters.

Okay, enough of the why, now for the how!

Step 1: Unbox The Filters

You're thinking "OMG! He's actually describing how to open a cardboard box?!?!?!" The best deal I found for these filters were on Amazon and with my Prime membership (or supersaver shipping) the shipping is free. Plus the packing box is going to be part of the filter so we need to keep in intact.

The box is sealed very well. Not only is it taped but the seams are also glued together. To get the filters out of the box I cut the top where it's perforated with a utility knife as shown.


Be careful not to cut too deep and damage the filters. Keep the box someplace safe to the side while we continue. 

Step 2: Hinge Filters

Start by taking 2 of the filters out of their plastic wrappers and lay them one on top of the other with the air flow arrows pointing towards each other. With the Odor Reducing Fitlers this means the black, carbon sides will be facing each other.


With the filters lined up, tape one of the short (20") edges of the filters to create a hinge between the two filters as shown.


I decided to go with white duck tape so it looks a little nicer but it makes it hard to see in the photos against the white cardboard filter frame.

Step 3: Tape Filters To Fan

Lay the box fan face down on a flat surface to mount the filters to the back making sure the bottom of the filters are about flush with the bottom of the fan and do not extend past the bottom.


Use a strip of duck tape to secure each side to the side of the fan.


Step 4: Cut and Attach the Cardboard

Cut out one of the large sides of from the cardboard shipping box, place it over the top of the of the filters and secure it with a strip of tape to the top of the fan. Position it so that it's pretty even over both filters but it doesn't have to be perfect.


Using a pencil, trace around the filters (while pressing down the cardboard so nothing moves) to mark where the cardboard needs to be cut.

Lift the cardboard up (the front piece of tape acts like a hinge) and cut along the lines to trim the sides. By the way, I really like these Fiskars Cuts+More 5-in-1 Multi-Purpose Scissors.


Repeat the process for the bottom cardboard. The other large piece from the box is seamed but it's taped and glued and very stiff so it shouldn't be an issue but you can run a strip of duck tape over the seem if it makes you feel better.

Also keep in mind that the bottom of the fan has feet. I positioned the cardboard underneath the feet and then pulled the feet out to tape.


After taping up the sides of the bottom cover to the filters, I added an extra strip of duck tape all the way around where the filters/cardboard meets the fan for added support. The rounded corners of the fan means there might still be an air gap there so check them and add extra duck tape if necessary. On the bottom there are also some holes, duck tape over those as well. Finally, replace the feet.

Step 5: Seal The Back

Where the hinged filters meet the cardboard in the back, add another strip of duck tape for support and to seal any gaps.


Give another look around the seams to make sure there aren't any gaps. If you find any, tape them up.

When using the fan, I always make sure that the cord isn't underneath the cardboard and instead is under the metal fan chassis, just in case something goes wrong and the cord overheats. Can never be too safe.

Replacing Filters

When it's time to replace filters, use a utility knife to cut the filters free but leave the cardboard in place. Then just hinge and attach the new filters. 
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